A cutting edge family of Iscar turning inserts brings Sumo Tec performance and durability to CVD and DVD carbide grades. In identical tests in a selection of turning applications, the inserts outlasted their nearest competitors by 26 to 288 percent. The key to the longer life is the Sumo Tec specific treatment, introduced in late 2007 in a constricted range of milling inserts, that flattens the coated surface and reduces surface tension stresses in insert coatings. These lead cooler running, superior chipping resistance, decreased built up edge and reliably longer edge life in all workpiece materials. During the alumina coating procedure, internal tension stresses at times cause cracks. The brand new Sumo Tec treatment leads to compression stresses, which helps to seal those cracks. The seven brand new Sumo Tec turning grades consist of two for cast iron; three for steel and 1 for heat-resistant alloys and hardened steel. All the most preferred insert geometries are accessible from stock, with new geometries being added constantly. Iscar also plans to add new grades likewise.

Here are the grades available:

FOR CAST IRON
IC5005, with a hard substrate, MTCVD TiCN and thick Al2O3 coating, is recommended mainly for nodular cast iron. It also handles other cast irons at medium to high cutting speeds at stable or slightly unstable conditions. This grade may be used in hard cast irons when unusually high wear resistance is essential.

IC5010, headlining a tough substrate, MTCVD TiCN and thick Al2O3 coating, targets grey cast iron. It is recommended for interrupted cuts and unstable turning conditions in other materials.

FOR STEEL
IC8150, consisting of a exceptionally hard substrate with a cobalt enriched outer layer, MTCVD TiCN and a thick alpha Al2O3 CVD coating. Featuring excellent thermal stability and resistance to chipping, this grade is endorsed for high speed turning of steel subsequent to stable or slightly unstable conditions. It can also cope with stainless steel and interrupted cuts in nodular cast iron.

IC8250, a tough substrate with the same outer layers. It features remarkable thermal stability and resistance to plastic deformation and is advocated for general machining of alloyed and stainless steel in a extended range of conditions.

IC8350, featuring a very tough substrate under the same outer layers. It delivers excellent shock protection and excellent wear resistance on alloyed and stainless steel.

For Alloys, Stainless Steel and Hardened Steel
IC807, with a tough submicron substrate under a TiAlN PVD coating, is proper for turning heat resistant alloys, austenitic stainless steel and hard steel at low to medium cutting speeds. In a test opposite its nearest competitor on all three materials, the improvement in tool life was up to 150%.

Key Test Results
Prior to unveiling the new SUMO TEC turning tool line, ISCAR tested all grades against their nearest challengers in a mixture of functions. Here are the crucial results for grades 5005 and 5010 in cast iron. The improvement was 47% in SAE 1045 steel and 250% in 4140. In forging steel, the brand new Sumo Tec insert lasted twice as long.

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